Session
Session V: 14th Annual Frank J. Redd Student Scholarship Competition
Abstract
Ultrasonic consolidation of aluminum alloys is evaluated for use in the manufacture of multifunctional satellite structures. This paper details the work completed in the design and manufacturing of heat pipes and structural panels. The effects of rib design, build temperature, amplitude of oscillation, and feed rate on bond strength and part quality have been evaluated. Manufacturing obstacles such as bond porosity have been overcome. Proof of concept hardware has been manufactured.
Presentation Slides
Rapid Manufacturing of Satellite Structures and Heat Pipes using Ultrasonic Consolidation
Ultrasonic consolidation of aluminum alloys is evaluated for use in the manufacture of multifunctional satellite structures. This paper details the work completed in the design and manufacturing of heat pipes and structural panels. The effects of rib design, build temperature, amplitude of oscillation, and feed rate on bond strength and part quality have been evaluated. Manufacturing obstacles such as bond porosity have been overcome. Proof of concept hardware has been manufactured.
