Document Type

Article

Author ORCID Identifier

Juhyeong Lee https://orcid.org/0000-0001-9383-3869

Journal/Book Title/Conference

Journal of Composite Materials

Publisher

Sage Publications Ltd.

Publication Date

6-4-2024

Journal Article Version

Accepted Manuscript

Creative Commons License

Creative Commons Attribution-Noncommercial 4.0 License
This work is licensed under a Creative Commons Attribution-Noncommercial 4.0 License

First Page

1

Last Page

37

Abstract

This study presents experimental and numerical investigations on the quasi-static compressive responses of various subscale Miura-foldcore composites. A series of quasi-static compression tests were conducted on standard Miura foldcore specimens fabricated using carbon/epoxy woven fabric prepregs. Representative volume element (RVE) models, incorporating periodic boundary conditions (PBCs), were developed to predict the size-dependent compressive response of subscale Miura foldcores. The effective properties of the carbon/epoxy woven fabric composite used in this study were calculated using the NASA multiscale analysis tool (NASMAT) via two-step homogenization process. The FE model exhibited comparable agreement with experimental results, showcasing variations of less than 7% and 12% in maximum compressive load and compressive stiffness, respectively. The implementation of PBC in the foldcore RVE models improved modeling accuracy by < 4%, but drastically increased total computational time ( >50%). The periodic pattern of foldcore unit-cells, where two single foldcore unit-cells were placed in parallel or perpendicular, imposed geometric constraints, resulting in small variations in predicted stress and strain distribution contours. The key findings highlighted in this study suggest that a 1×1 foldcore unit-cell model without PBC is sufficient to predict accurate quasi-static compressive responses of foldcore composites. This study advances the understanding of subscale Miura-foldcore composites and provides valuable insights into the limitations associated with the use of PBC in foldcore RVE models. The findings also offer a 2 practical guide for fabricating and analyzing traditional Miura folding patterns, promoting a more efficient and accurate approach for optimizing foldcore composite designs considering both structural performance and manufacturability.

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